| SUI Generis molded grating are manufactured in open
heated molds. Continuous E-glass fiber are placed in the mold, in
alternating layers and completely wetted out with resin. Many different
molds are designed to produce types of mesh size and panel size,
which under custom’s different load and aesthetic request. |
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Excellent Properties :
1. Corrosion and resistant
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Corrosion is a major problem for metal grating,
stair treads and other products in many different industries such
as chemical plants, food and beverage factories, water and wastewater
facilities, power facilities. Sui Generis grating is particularly
designed to provide safe, long-lasting, economical and worry-free
solutions in environments where chemicals and other corrosive materials
attack and destroy metal or wood. According to different environmental
requirements, such resins as orthophthalic polyester, isophthalic
polyester, vinylester or phenolic are chosen as matrix material.
2. High strength-to-weight ratio
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Sui Generis grating is manufactured as a composite
of continuous fiberglass strands and high quality resin, integrally
constructed for strength. It is less than one-half the weight of
steel grating allowing easy removal for access below floor level,
and installation requires no heavy equipment and less manpower.
Properly installed, Sui Generis gratings meet specified load requirements
for steel and are more impact resistant than metal.
3. Fire retardant Safety |
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Sui Generis grating has a flame spread rating of
less than 25 depending on different resin systems as tested to
the ASTM E-84 Standards. Test Reports can be offered upon request.
Special fire retardant requirements can also be met by including
extra additives. Its NON-CONDUCTIVE properties make Sui Generis
grating ideally suitable in electrically hazardous locations, acting
as an insulator.
4. Ergonomic |
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For employees experiencing fatigue after standing
on solid concrete or heavy non-adjustable galvanized steel platforms
all day, Sui Generis grating is one of the best solutions to ease
the strain on the backs, feet and legs of workers increasing workers’
comfort and productivity due to its natural slight resiliency that
makes it easier to stand on for long periods. Moulded grating has
a concave top surface for slip resistance after it is extracted
from the mould. Should a grit surface be specified, the grit would
be either bonded to the top of the completed grating as a secondary
operation or embedded to the top of grating before heating, both
providing superior slip resistancy. Diamond cover top or gritted
cover top are also available upon request.
5. Low maintenance
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Install it and forget about it. Sui Generis grating
is easy to clean, its open mesh permits debris to fall through
the grating panel, preventing a hazardous build-up on the walking
surface. Sui Generis grating is free from re-painting year after
year due to its molded-in color and ultraviolet stability. Also
because of its inherent corrosion resistance, refurbishment is
not necessary.
6. Comprehensive economical efficiency
The cost of Sui Generis FRP grating is about 1.4-1.8 times that
of steel grating, but the installation cost is about 20-40% less
and maintenance costs are effectively zero. Steel grating must
be maintained and replaced so accumulated costs could be considerable.
So, the cost of Sui Generis FRP grating is a little higher than
that of steel grating, but the comprehensive economical efficiency,
plus other advantages, is much higher than that of steel grating. |
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